Monday, January 3, 2011

Breaking Down & Rebuilding "Reels"

During the winter months, our mechanic is busy in the shop making sure that the equipment is ready to go for the season of 2011. The first job to be completed is a breakdown and rebuild of each cutting unit reel for the greens, tees, and fairway mowers. This is a very detailed procedure and takes plenty of time and experience to make sure all parts involved are prepared for the everyday use they will receive when the season begins.

All Rollers that are attached to the cutting unit are taken off, bearings are replaced, and regreased.

The counter weights are taken off as well, and given a fresh coat of paint. New bed knives are installed and given a new cutting edge by a grinder. The exterior of the bed knives and shields are given a fresh coat of paint also.
The cutting reel is also put on a grinder so that each blade is given a sharp edge so that all grass will be cut and not torn. The rollers, shields, counter weights, and bed knives are reassembled to produce a completed cutting unit that is ready for the 2011 season.

The process above must be completed 5 times to make up a "set" of reels for 1 fairway mower. The reels and bed knives are sharpened when needed throughout the season to maintain an excellent cut. However, the bearings in the rollers and the reels are only replaced during the winter.


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